BASF introduces X3D catalyst shaping expertise for optimized catalyst efficiency; 3D printing


BASF has launched the novel X3D expertise, a brand new additive manufacturing expertise for catalysts primarily based on 3D printing. Catalysts produced with this expertise characteristic an open construction, leading to a discount of the stress drop throughout the reactor and a excessive floor space, considerably bettering the catalysts’ efficiency. BASF has capabilities to produce business portions.


The expertise gives a higher freedom of catalyst design in comparison with typical manufacturing applied sciences. It brings catalysts’ efficiency to the subsequent degree and helps to customise catalysts to clients’ particular circumstances and desires by designing infill sample, fiber diameter and orientation. Clients can profit from an elevated reactor output, larger product high quality and decrease power consumption.

The novel catalysts are mechanically sturdy and confirmed in business plant operation externally and for a number of years in BASF.

BASF can apply the expertise to all kinds of present catalytic supplies, together with base or treasured steel catalysts in addition to provider supplies. BASF’s Sulfuric Acid catalysts O4-111 X3D and O4-115 X3D are the primary catalysts produced with the brand new expertise and are utilized in industrial crops.


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