A number one firm within the citrus juicer sector required an engineering resolution and was referred to CLR to discover a method to optimize the functioning of their machines. This firm is a chief within the design and manufacturing of merchandise for the hospitality and catering gear sector, and it subsequently carries a variety of merchandise, even whether it is best-known in its sector as a result of its industrial juicers.
You could be thinking about: Purposes of velocity reducers in lodge & catering business equipment
Trying to find a selected actuator
Of their seek for addressing the wants of hospitality professionals, they wanted an answer for certainly one of their hospitality machines; extra particularly, their juicers. The consumer needed a particular actuator for an orange juicer that was small and cheap. One other downside this equipment was going through was the problem of reworking alternating present to direct present.
The challenges of an excellent mission
One of many best challenges posed by this mission was that electrical energy may very well be restricted, because it was obligatory to rework alternate present to direct present by way of an alternator, to be able to change the voltage of the present.
Relying on the particular wants of the goal movement, such because the beginning torque, working torque, energy or others, and the properties of every motor, one can use direct present motors (DC motors) or alternate present motors (AC motors).
As well as, CLR additionally confronted the problem of arising with an answer at a aggressive worth and all the time sustaining the very best quality of service. And all of this, with a tool that had roughly 200 mm in size and a excessive efficiency within the smallest doable dimension, in order to suit the area accessible within the orange juicers.
CLR proposed the consumer the concept of utilizing a tool – extra particularly, a tailored gear motor – that may very well be used to attenuate the actuator’s losses as a lot as doable.
Accordingly, a tailored velocity reducer was manufactured to tackle the issue confronted by the consumer, with its most necessary characteristic being that it was an epicyclic, or planetary, gear motor, however on this case, with a personalised shaft with particular options to handle the first want.
Planetary gear motors are gear trains the place the central gear is surrounded by one or a number of exterior gears. Its most widespread use is in automotive transmissions. These are extremely versatile units, since they’re contained in a cylindrical gearbox, making it simple for them to be put in in small areas.
Beneficial studying: Benefits of utilizing a planetary velocity reducer in your tasks
This sort of gear motor has the benefit of being extremely exact and dependable since they’ve a major rotational angular stability. They current a excessive radial and axial load velocity, which minimizes the misalignment of the gear. It additionally ensures a excessive repeatability of a uniform transmission and a low stage of vibrations when uncovered to completely different masses.
Because of their torsional rigidity and easy roll, planetary gear motors stand out as a result of their lengthy service life and their excessive stage of effectivity, which ends up in considerably decrease losses throughout operation. These units supply the next torque transmission with a decrease noise stage, easy rolling and virtually nonexistent skipping.
Challenge growth phases
The mission concerned a number of phases:
- Finding out the specs and producing concepts with the design group.
- Citation of the mission growth value, making one of the best efforts to maintain it as little as doable.
- Design and optimization of the kinematic chain by way of calculations and by finding out probably the most optimum supplies for this software.
- Design and manufacturing of a working prototype.
- Performing the obligatory changes and industrialization of the actuator for mass manufacturing.
- Line and product tooling checks.
- Professional-series (engineering/industrialization) and pre-series (manufacturing), in addition to supply of samples for each.
- Required testing to confirm the operation of the actuator.
- Observe-up of the mission all through its service life.
All duties have been carried out after having obtained the acceptance of the consumer for every of them. The end result was a personalised resolution for the brand new machine of the consumer that complied with the specs and wishes. And all of this, with brief manufacturing and supply occasions, and the best high quality.
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CLR’s added worth
Along with receiving a tailored integral resolution, our consumer obtained different advantages by endeavor the mission in collaboration with CLR. These advantages embrace:
- Professionalism: The mission was assigned to a design group with a monitor report of greater than 25 years within the sector.
- Personalization: The obtained resolution met the specs outlined by the consumer.
- Pace: The consumer was given an answer within the shortest doable time.
- High quality: The fixed part high quality assurance processes allowed for an answer of the best high quality.
At CLR now we have been manufacturing gear motors and tailored actuator options for greater than 40 years. Our group of engineers works daily to seek out options within the smallest sizes for functions in several sectors, corresponding to automotive, merchandising, HVAC, safety and HORECA.